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Mighty Blade Process Heaters

The flat shape of the Mighty-Blade provides greater surface area inch for inch of length than round elements. With the Mighty-Blade, equipment can he designed with more wattage in less linear space than with conventional elements. Or, by replacing an existing tubular heater with a Mighty-Blade of the same length, the watt density is significantly reduced. In immersion applications the narrow profile increases natural convective flow of materials being processed, resulting in lower sheath temperatures and improved heat transfer to the process. Materials being processed are less susceptible to degradation. In processes where these considerations are not as critical, watt densities can be reasonably increased. The .275" x 1" dimension creates anti-corrosion, self-cleaning effects that significantly extend the Mighty-Blade's useful life by not allowing the collection of foreign materials on the sheath. The multiple coil design permits an individual element the flexibility to be wired at the installation in single phase, three phase, three heat or dual voltage. The Mighty-Blade can be used in virtually any immersion, clamp-on, forced air or radiant heating application.

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Pipe Plug Immersion Heaters

Tubular heaters or Mighty-Blade elements are brazed or welded in a brass, steel or stainless steel pipe plug. Ratings from 350 watts to 38kw and numerous variations and options are available. Pipe plug immersion heaters are generally used in small to medium size containers at pressures up to 3000 psi and are screwed directly through a threaded opening in the tank wall.

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Quartz Immersion Heaters

 Designed for most plating and acid finishing solutions*
Lightweight, portable
Positive grounded metal sheathed element
Stress relieved polypropylene guard
Standard thermo-fuse cuts power to the
   heater in the event of an over-temperature
   condition.
Replacement fuses are available:
QPL opens at 220°F (105°C)
(supplied unless specified)
QPM opens at 265°F (130°C)
QPH opens at 330°F (160°C)

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Bottom Mount Immersion Heaters

  For use in coffee urns, steam tables, humidifiers, sterilizers,
   kettles or any other container designed to mount the
   heating element through the base.
  Brass flange
  5/16" diameter element
  Copper Sheath
  Stainless Steel construction available
  Low liquid level cut-out available

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DT and RDT Over-the-Side Immersion Heaters

Used in tanks where through-the-wall heaters cannot be installed, portability is required, or where heaters must be removed for cleaning without emptying the tank. Suitable for freeze protection, for heating viscous materials to improve flow, or most open tank applications with proper sheath and watt density selection.

  Lightweight and portable
  Self supporting
  All compatible materials
    - Stainless steel elements; stainless steel riser and  
      junction box
    - Incoloy elements; stainless steel riser and junction box
    - Steel elements; steel riser and junction box
  Watertight terminal housing with terminal block for wiring   Thermowell for installation of thermostat
  Sludge legs
  .475" diameter elements

Options:
  Built-in thermostat: 60-250°F, 15-120°C or 150-550°F
  Explosion resistant terminal enclosure
  Shorter or longer riser height
  Special ratings or materials
  Right angle risers
  Passivation or other external finishing
  Thermocouple for process control or high limit
  Mighty-Blade elements

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OT Over-the-Side Immersion Heaters

Depending upon sheath material and watt density considerations, OT Immersion Heaters can be used to heat many various solutions.

  Easily installed or removed for cleaning, inspection or moved to improve heat distribution
  Narrow profile to allow maximum work space in tank
  Moisture/explosion resistant terminal enclosure
  Optional cord and plug
  Specify passivation or other external finishing if required

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OS Over-the-Side Immersion Heaters

  Generally constructed for salt bath heating at low watt density - Incoloy sheath
  Easily removable
  Low profile element height (Sludge legs available)
  .475" diameter element
  Moisture/Explosion resistant terminal enclosure

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Pipe Insert Heaters
  Designed for heating viscous fluids. Typically mounted in a pipe near the bottom of a tank to heat the air space inside the pipe. The pipe surface then serves as a low
intensity heat transfer surface, heating the material without carbonization.
  2" NPT Steel Screw Plug
  .430" diameter Incoloy elements
  Epoxy sealed terminals
  Spacers every 18" (or as specified) keep elements from coming in contact with pipe
  Moisture/Explosion resistant terminal enclosure

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Flanged Immersion Heaters

Tubular heaters or Mighty-Blade elements are brazed or welded into a standard pipe flange. 3", 4", 5", 6", 8", 10", 12" and 14" are standard sizes. Flanged immersion heaters are used in large capacity vessels, in high pressure applications and are installed by bolting the unit to a matching flange welded to the vessel wall.

  150 Ib. ASA carbon steel flange from 3" to 14" sizes
  .475" diameter copper, steel, stainless steel, Incoloy tubular elements, or .275" x 1" Incoloy Mighty-Blade elements
  90, 45, 30, 22, 15, 13, 8 and 6.5 watts/square inch elements for various processes
  General purpose, moisture or explosion resistant terminal enclosures
  Thermowell for 3/8" diameter thermostat bulb
  Tubular element bends are repressed after forming to extend element life

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Sink Sanitizer Immersion Heaters

  Used for sterilization of water tanks in restaurants or laboratories
  Lightweight/Portable
  Stainless steel or nickel plated copper element
  60 - 250°F or 15-120°C Thermostat
  .475" diameter element
  Manual reset thermal cut-out
  4 foot cord set with polarized plug
  Adjustable mounting bracket

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 Boiler and Water Heaters

Square steel flanged immersion heaters are direct replacements for standard water heater, boiler and water storage equipment. Incoloy elements are brazed or welded to the flange, providing the best protection against stress, corrosion and contamination. The high watt density allows rapid heat transfer to the process. Epoxy seals provide moisture protection for the elements.

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Dishwasher Heaters

  Designed for use in wash and rinse compartments of
   commercial dishwashers
  2" NPT Brass screw plug
  3 Stainless Steel elements
  60°-250°F or 15-120°C Thermostat
  Listed under U.L. Standard 499
  Epoxy sealed element
  Manual reset over temperature cut-out switch for low water protection
  Thermowell nicrobrazed to element for protection
  Pilot light indicates when set point is reached
  Supplied with lock-nut, washer and gasket for mounting in thin wall tanks for best
   positioning
  Approximately 50-56 watts/sq. in.

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HX Series, Spiral Fluoropolymer (PTFE) Heaters

SUPERIOR CHEMICAL RESISTANCE: Inert to most aqueous acid, alkaline, anodizing and pickling solutions up to 212°F (100°C).
RUGGED CONSTRUCTION: Heavy wall fluoropolymer (PTFE) covered stainless steel element reduces permeation and eliminates the need for gas purge systems. Guaranteed 100% pinhole free.
OUTSTANDING PERFORMANCE: Low watt density design (10 watts/square inch, 1.5w/cm2) for long service life.
CORROSION RESISTANT HEAD: Vapor tight, flame retardant polypropylene terminal enclosure with 3-foot (.9m) flexible PVC liquid tight conduit.
SAFETY FEATURES:

•	Grounded internal metal element.
•	Thermal protector built in. Replaceable P1 fuse standard for solutions up to 190°F (88°C).
•	Non-floating construction.

CERTIFICATIONS: UL (1-6 kW), CSA, and CE.
SIZES: 500 watts to 9,000 watts.
VOLTAGES: 120, 240 or 480 volts. 208, 380, 415, 600 (CSA only) and other voltages available. Single phase only.

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HXFL Series, Low Profile L-shaped Fluoropolymer (PTFE) Heaters

SUPERIOR CHEMICAL RESISTANCE: Inert to most aqueous acid, alkaline, anodizing and pickling solutions up to 212°F (100°C).
RUGGED CONSTRUCTION: Heavy wall fluoropolymer (PTFE) covered stainless steel element reduces permeation and eliminates the need for gas purge systems. Guaranteed 100% pinhole free.
OUTSTANDING PERFORMANCE: Low watt density design (10 watts/square inch, 1.5w/cm2) for long service life. 
EVEN HEATING: Flat, low profile bottom design for even heating and varying liquid levels.  (This configuration not recommended for electroless chemistry.)
CORROSION RESISTANT HEAD: Vapor tight, flame retardant polypropylene terminal enclosure with 3-foot (.9m) flexible PVC liquid tight conduit.
SAFETY FEATURES:

•	Grounded internal metal element.
•	Thermal protector built in. Replaceable P1 fuse standard for solutions up to 190°F (88°C).
•	Non-floating construction.

CERTIFICATIONS: UL, CSA, and CE.
SIZES: 500 watts to 6,000 watts.
VOLTAGES: 120, 240 or 480 volts. 208, 380, 415, 600 (CSA only) and other voltages available. Single phase only.

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3HXOL Series, Multi Element L-Shaped Fluoropolymer (PTFE) Heaters

SUPERIOR CHEMICAL RESISTANCE:  Inert to most aqueous acid, alkaline, anodizing and pickling solutions up to 212°F (100°C).
RUGGED CONSTRUCTION: Heavy wall fluoropolymer (PTFE) covered stainless steel element reduces permeation and eliminates the need for gas purge systems. Guaranteed 100% pinhole free.
OUTSTANDING PERFORMANCE: Low watt density design (10 watts/square inch, 1.5w/cm2) for long service life.
EVEN HEATING: Bottom design for even heating and varying liquid levels.
CORROSION RESISTANT HEAD:  Vapor tight, flame retardant polypropylene terminal enclosure with 3-foot (.9m) flexible PVC liquid tight conduit.
SAFETY FEATURES: CERTIFICATIONS: UL (3-18 kW) and CE.
SIZES: 3,000 watts to 27,000 watts.
VOLTAGES: 120, 240 or 480 volts. 208, 380, 415, 600 and other voltages available. Three phase standard, single phase available.

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3HS Series, Three Element Stainless Steel Heaters

SUPERIOR CHEMICAL RESISTANCE: For use in most aqueous alkaline solutions and rinse tanks.  Check solution recommendation chart or with your chemical supplier for proper sheath material selection.
RUGGED CONSTRUCTION: Heavy wall metal sheaths in 316 stainless steel.
OUTSTANDING PERFORMANCE: Watt densities of 40 watts per square inch (6.2 w/cm²) for long service life.
CORROSION RESISTANT HEAD: Vapor tight, flame retardant polypropylene terminal enclosure with 3-foot (.9m) flexible PVC liquid tight conduit.
SAFETY FEATURES: CERTIFICATIONS: UL listed to U.S. and Canadian safety standards, and CE.
SIZES: 3,000 watts to 10,500 watts.
VOLTAGES: 240 or 480 volts. 208, 380, 415, 600 and other voltages available. Three phase standard, single phase available.

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D3 Series, Derated Triple Tube Metal Heaters

SUPERIOR CHEMICAL RESISTANCE: Materials available for use in most concentrated aqueous alkaline solutions, plating, and phosphate solutions. Check solution recommendation chart or with your chemical supplier for proper sheath material selection.
RUGGED CONSTRUCTION: Heavy wall metal sheaths available in: OUTSTANDING PERFORMANCE: Low watt densities of 18 watts per square inch (52.8 w/cm2) extend service life.
CORROSION RESISTANT HEAD: Vapor tight, flame retardant polypropylene terminal enclosures each with 3-foot (.9m) flexible PVC liquid tight conduit.
SAFETY FEATURES: CERTIFICATIONS: UL (except steel sheath), CSA, and CE.
SIZES: 1,500 watts to 18,000 watts.
VOLTAGES: 120, 240 or 480 volts. 208, 380, 415, 600 and other voltages available. Each head is single phase standard.  May be wired together as single or three phase.

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L Series, Metal L-Shaped Heaters

SUPERIOR CHEMICAL RESISTANCE: Materials available for use in most aqueous alkaline solutions, plating solutions, and rinse tanks. Check solution recommendation chart or with your chemical supplier for proper sheath material selection.
RUGGED CONSTRUCTION: Heavy wall metal sheaths available in: OUTSTANDING PERFORMANCE: Watt densities of 35 watts per square inch (5.4 w/cm²) ensure long service life. Two-inch sludge legs standard.
EVEN HEATING: Bottom design for even heating and varying liquid levels.
CORROSION RESISTANT HEAD: Vapor tight, flame retardant polypropylene terminal enclosure with 3-foot (.9m) flexible PVC liquid tight conduit.
SAFETY FEATURES: CERTIFICATIONS: UL (except steel sheath), CSA, and CE.
SIZES: 1,000 watts to 12,000 watts.
VOLTAGES: 120, 240 or 480 volts. 208, 380, 415, 600 and other voltages available. Single phase standard, three phase available.